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What is a Video Extensometer?

christopherthomasb

Updated: 10 minutes ago


Universal Video Extensometer System Compatible with any Universal Testing Machine

What is a Video Extensometer?

A video extensometer is an advanced, non-contact measurement device used in material testing to precisely measure strain, elongation, and other deformation characteristics of test specimens. Unlike traditional clip-on extensometers that physically attach to the specimen, video extensometers use high-resolution cameras and sophisticated software to track the movement of specific points on the sample.

State of the Art Universal Video Extensometer Strain Measurement System for Tensile Testing
State of the Art Universal Video Extensometer Strain Measurement System for Tensile Testing

How Does a Video Extensometer Work?

A video extensometer operates by capturing high-speed digital images of a test specimen during a mechanical test, such as a tensile or compression test. The system tracks pre-marked gauge points or natural texture variations on the specimen’s surface, analyzing displacement over time. Advanced algorithms calculate strain, elongation, and other deformation parameters with high precision.

Key components of a video extensometer system include:

  • High-Resolution Camera: Captures real-time images of the specimen under load.

  • Illumination System: Ensures consistent lighting for accurate tracking.

  • Image Processing Software: Analyzes movements and converts them into quantitative strain measurements.

  • Calibration and Alignment Tools: Maintain measurement accuracy and compensate for distortions.


Digital Image Correlation Working Principle
Video Extensometers Essentially Use Pixels for taking Measurements

Advantages of Using a Video Extensometer

Video extensometers offer several benefits over traditional contact-based extensometers:

  • Non-Contact Measurement: Eliminates errors caused by slippage or physical interference.

  • High Accuracy & Precision: Captures detailed strain measurements without affecting the specimen’s behavior.

  • Versatile for Different Materials: Can be used with delicate, high-strain, or brittle materials without damaging them.

  • Real-Time Data Acquisition: Provides instant feedback on material deformation during testing.

  • Extended Measurement Ranges: Capable of measuring both small and large displacements without switching devices.

  • Ideal for High-Temperature & Environmental Testing: Functions in extreme conditions where traditional extensometers fail.


Video Extensometers are Perfect for Measuring Strain inside an Environmental Chamber during Tensile Testing

Applications of Video Extensometers

Video extensometers are widely used in research and industrial settings for various applications, including:

  • Tensile Testing: Measuring strain and elongation in metals, composites, plastics, and textiles.

  • Compression & Bending Tests: Evaluating material stiffness and flexural properties.

  • High-Temperature Testing: Monitoring strain in materials tested in furnaces or extreme environments.

  • Automotive & Aerospace Materials Testing: Ensuring compliance with industry standards for safety and durability.

  • Biomedical Research: Assessing the mechanical properties of soft tissues and biomaterials.


The Dual Video Extensometer fuses images together from 2 calibrated camera to create larger vertical Field of View for High Elongation Strain Measurement

Choosing the Right Video Extensometer

Selecting a video extensometer depends on several factors, such as:

  • Resolution & Frame Rate: Higher resolution allows for more precise strain measurements.

  • Measurement Range: Ensure the device can accommodate the expected elongation.

  • Software Capabilities: Look for user-friendly software with real-time analysis and reporting tools.

  • Compatibility with Testing Machines: Ensure seamless integration with existing universal testing machines (UTMs).

  • Environmental Conditions: Consider models designed for high-temperature or controlled-atmosphere environments.

Conclusion

A video extensometer is a powerful tool for precise, non-contact strain measurement in material testing. Its accuracy, versatility, and ability to work in extreme conditions make it an essential instrument for researchers, engineers, and quality control professionals. By eliminating the drawbacks of traditional extensometers, video extensometers enhance the reliability of mechanical testing across various industries.


If you’re looking to upgrade your testing capabilities, investing in a high-quality video extensometer can provide long-term benefits in data accuracy and operational efficiency.

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